Boosting Hydraulic System Efficiency with Smarter Oil Filtration:
A Case Study in Automotive Plastics Manufacturing
Hydraulic oil cleanliness is critical to industrial performance. In automotive plastics manufacturing, contaminated oil can lead to costly downtime, frequent maintenance, and reduced equipment lifespan.
One U.S.-based manufacturer faced this exact challenge - until a more brilliant filtration strategy transformed their operations.
The Problem:
Contaminated Hydraulic Oil Disrupts Production
This manufacturer’s molding presses were operating with dangerously high contamination levels, with oil testing at ISO 24/23/21. Their existing filter elements, despite being from a well-known brand, failed to deliver consistent performance.
The issues included:
The issues included:
- Low dirt-holding capacity
- Frequent filter replacements
- Hard-to-access filter locations
- Increased risk of hydraulic failure
These inefficiencies drove up maintenance costs and caused repeated production delays.
The Solution:
Partnering for Smarter Filtration
To address the issue, Scott Industrial Systems teamed up with Schroeder Industries
to implement a high-efficiency, cost-effective filtration strategy. The collaboration focused on both lab validation and real-world application to ensure long-term success.
Key Actions Taken:
- Conducted side-by-side lab testing of filter elements
- Introduced multi-layer filtration technology
- Deployed Total Fluid Condition testing, filter carts, and duplex assemblies
- Replaced old filters with Schroeder elements (3µm, 5µm, 10µm)
- Upgraded dehydrator filters for system-wide consistency
The Results: Cleaner Oil, Better Performance
The impact was immediate. Oil cleanliness improved to ISO 16/14/11, leading to:
- Reduced maintenance frequency
- Fewer hydraulic failures
- Improved equipment uptime
- Lower overall operating costs
The success of this solution led to its adoption across multiple facilities, setting a new internal standard for hydraulic oil cleanliness.
Why It Matters
Upgrading to high-performance filtration systems doesn’t just protect your equipment; it also drives efficiency, reliability, and cost savings. This case study proves that more innovative filtration can be a game-changer for manufacturers relying on hydraulic systems.
SCOTT delivers more than just components - we provide comprehensive fluid power solutions backed by rigorous testing, validation, and proven results.
👉 Ready to improve your hydraulic oil performance?
Contact our team today to learn more about our filtration solutions.
Contact our team today to learn more about our filtration solutions.
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